Journal bearing performance and metrology issues

Purpose: In this paper, a radial clearance of a journal bearings and the metrology of the radial clearance measurement is described. Design/methodology/approach: In this experimental study out-of-roundness and radial clearance of journal bearings were measured with high precision and the impact of their metrology was examined on the specific oil film thickness of the bearing. Some metrological issues were emerged and these should be taken into account when bearings are designed. Findings: An investigation showed that the radial clearance measurements can vary from one measuring device to another and the specified clearance may not necessarily meet the design criteria of specific oil film thickness. The study indicates that the radial clearance measurement can differ from one measuring device to another depending upon the precision that can be achieved by the device. The radius of the bearing or the shaft also varies along the circumference, mainly due to out-of-roundness. The out-of-roundness contributes to the error in radial clearance measurement and hence similar to the cut off length specified with the surface roughness, the out-of-roundness needs to be specified with the radial clearance. Practical implications: The radial clearance of a journal bearing is a key design parameter and bearing performance mainly depends upon this parameter. In this paper was showed that the metrology of the radial clearance measurement plays a significant role and not only that the bearing manufacturer or the user of the bearing is aware of this fact but the bearing designer must also take this fact into account while designing bearings. Originality/value: This paper showed that the radial clearance is a sensitive micro-geometry parameter and hence metrology plays a vital role in making decisions.