Intensification of continuous biodiesel production from waste cooking oils using shockwave power reactor: Process evaluation and optimization through response surface methodology (RSM)

This research aims to develop an optimal continuous process to produce fatty acid methyl esters (biodiesel) from waste cooking oil using a series of shockwave power reactors. Response surface methodology (RSM) based on central composite design (CCD) was used to design the experiment and to analyze five operating parameters: ratio of rotor diameter to stator diameter (Dr/Ds), ratio of cavity diameter to rotor diameter (Dc/Dr), ratio of cavity depth to gap between rotor and stator (dc/Δr), rotational speed of rotor (N), and Residence time (Tr). The optimum conditions were determined to be Dr/Ds = 0.73, Dc/Dr = 0.06, dc/Δr = 0.50, 25,510.55 rpm rotational speed of rotor, and 30.10 s residence times under this condition. Regarding the results, the most important parameter in shockwave power reactor (SPR) reactors was ratio of rotor diameter to stator diameter (Dr/Ds). The optimum predicted and actual FAME yield was 98.53% and 96.62%, respectively, which demonstrates that RSM is a reliable method for modeling the current procedure.