Effects of replication on measured S-N curves of metals

Replication, or repeated tests at the same stress amplitude, is used to provide statistical confidence in life data during the development of S-N curves. This paper discusses the effects of replication on the measurement of S-N curves and presents an alternative to traditional replication methods for the determination of S-N curves, particularly for the development of preliminary S-N curves. Using specimens made out of the extruded bars of a magnesium alloy, it is demonstrated that the S-N curve estimated using the data from non-replication tests is almost same as that from replication tests. The advantage of using non-replication fatigue tests is that it uses fewer specimens, in this instance, only half of that required for 50% replication fatigue test, to achieve the same estimation as that of the replication fatigue tests. Another advantage of using non-replication fatigue tests is that it can detect the non-linearity using limited specimens.